How do I operate a fuel bowser safely?

To operate a fuel bowser safely, follow best practices such as reading the manufacturer's instructions, wearing appropriate PPE, grounding the bowser to prevent static discharge, turning off engines before refuelling, using certified nozzles and hoses, avoiding overfilling, keeping fire extinguishers nearby, and ensuring there are no open flames or smoking in the vicinity.

What are the maintenance requirements for a fuel bowser?

Fuel bowser maintenance involves regular inspections of hoses, nozzles, and fittings; replacing fuel filters; servicing the pump and electrical connections; cleaning the fuel tank to remove sludge or algae; calibrating flow meters; and checking bunded containment areas for integrity. These steps ensure safety, efficiency, and regulatory compliance.

Diesel FUELCUBE 4500 litre fitted with 240V MC70 Diesel Fuel Management Bowser Kit 70lpm with Software Kit, USB Key Reader, Managers Key, 10 User Keys, Auto Nozzle and 10 Micron Bulk Fuel Filtration & 10m Hose Reel

Name: 4,500L Fuelcube w/ FMS MC Bowser & 10m Hose Reel
Brand: A-FLO Equipment
SKU: AF-CUBE-4.5K-DIST/240VFMS/HR

Product Code: AF-CUBE-4.5K-DIST/240VFMS/HR

Description

Diesel FUELCUBE 4500 litre fitted with 240V MC70 Diesel Fuel Management Bowser Kit 70lpm with Software Kit, USB Key Reader, Managers Key, 10 User Keys, Auto Nozzle and 10 Micron Bulk Fuel Filtration & 10m Hose Reel.

FEATURES

Self-bunded Diesel cube with lockable cabinet on the front fascia
2-inch fill point with Camlock & cap
Forklift & crane lifting points
Hot-dipped corner posts for protection
Stackable for transporting
Statutory decals fitted
Guarantee: 5 Year Warranty on structure & 10 Year Warranty on paint

TANK Fitted with

240V MC70 Diesel Fuel Management Bowser Kit 70lpm with Software Kit, USB Key Reader, Managers Key, 10 User Keys,
Auto Nozzle and 10 Micron Bulk Fuel Filtration
RAASM 540 Series 10m Hose Reel

What Is a Fuel Bowser?

A fuel bowser—also known as a fuel dispenser or fuel pump—is a device used to store and dispense fuel safely, including diesel, petrol, or aviation fuel. These units are commonly found at:

Service stations
Construction and mining sites
Agricultural farms
Industrial or remote facilities
Fuel bowsers can be:
Portable units
Trailer-mounted tanks
Stationary systems with integrated pumps, hoses, and meters

They are essential for refuelling vehicles, machinery, and equipment efficiently. Many fuel bowsers feature:

Flow meters
Dispensing nozzles
Fuel-grade hoses
Filtration systems
Bunded (double-walled) tanks for spill protection and environmental compliance

How to Operate a Fuel Bowser Safely

Operating a fuel bowser requires strict safety procedures to avoid hazards like fuel spills, fire risks, and environmental damage. Always follow these best practices:

Read Manufacturer Instructions
Follow all operational and safety guidelines provided by the bowser manufacturer.
Wear PPE (Personal Protective Equipment)
Use gloves, eye protection, and flame-resistant clothing when handling fuel.
Ensure Proper Grounding
Ground the bowser to prevent static discharge during bulk fuel transfers.
Turn Off Engines
Make sure all vehicles or machinery being refuelled are switched off.
Use Certified Components
Only use nozzles and hoses rated for fuel use; check them for cracks or wear.
Avoid Overfilling
Monitor sight gauges and flow meters to prevent fuel overflow or spillage.
Keep Fire Extinguishers Nearby
A Class B-rated fire extinguisher should be easily accessible at all times.
No Ignition Sources
Enforce a strict no-smoking/no-flame zone around the fuel bowser.

Following these safety steps protects personnel and ensures regulatory compliance.

Fuel Bowser Maintenance Requirements

Routine maintenance extends the life of your fuel bowser and helps prevent operational issues. Include these key tasks in your maintenance schedule:

Regular Inspections
Check hoses, nozzles, meters, and seals for damage, wear, or leaks.
Filter Replacements
Change fuel filters regularly to ensure clean fuel delivery.
Pump Servicing
Test the pump motor, seals, and electrical connections for proper function.
Tank Cleaning
Clean the fuel tank periodically to remove sludge, water, or algae buildup.
Flow Meter Calibration
Recalibrate flow meters as needed to ensure accurate fuel measurement.
Bunding Inspection (if applicable)
Inspect bunded areas for cracks, leaks, and sufficient containment capacity.

A well-maintained fuel bowser operates more efficiently, reduces downtime, and ensures workplace safety.

Fuelcube Self Bunded Tanks